c型z型U型成型机-江阴市和成机械科技有限公司

成型工艺

放料——校平——冲孔——成型——定尺、切断——收料台

设备性能

1、机组轧制能力：宽：100-500mm,

2, 板材厚度1-3mm

3、生产速度：0-15米/分钟

4、装机总容量：大约35.5kw

5、生产占地面积：长18米X宽3米

6, 电压：380V/415V，50Hz, 3相

我公司生产的设备有以下几个优点：

1.设备控制为PLC控制，在正常生产时设制多重安全保护。

2.床身为钢板焊接件。并作回火处理，消除内应力、避免机身的变形。

3.成型机架为铸铁结构，并经回火处理。强性高，使用寿命长。

4.轧辊轴的材料为40Cr，并经调质处理，硬度为HB280。

5.成型模具的材料为GCr15, 淬火处理，硬度：HRC56-62℃。

6.传动结构为齿轮箱传动。每一个成型机架都有一个齿轮箱，可保证设备超时间，高强度运行，并且使用寿命长。

Main technical specification

1. Coil width: base on profile

2. Material thickness: 2.0mm-3.0mm

3. Main shaft diameter: 76mm

4. Forming speed: 0-15m/min

5. Roll station: 15stations

6. Main power: 18.5kw

7. Hydraulic power:11kw

8. Control system: PLC Panasonic

9. Drive: by gear box

C Purlin automatic adjustable roll forming machine

Specification of the material

1.Suitable Material: Carbon steel

2.Width of the raw material: according to the final profile

3.Thickness: 1.5mm-3.0mm

Profile drawing

The Chart of Process Flow

Hydraulic decoiler→ Feeding→flatten →guide→punching→cutting→roll forming→correction adjust→output table

Machine Detailed Parameters

1	Coil width	According to the final profile
2	Rolling speed	0-15m/min(not include cutting and punching time)
3	Rolling thickness	1.5-3.0mm
4	Control system	PLC (Panasonic) as list in the note
5	De-coiler	3 TON hydraulic de-coiler
6	Flatten roller	Upper us 3 rollers, down is 4 rollers
7	Feeding and flatten drive power	4kw, AC motor
8	Punching and cutting mode	Machine adopts pre-punching and pre-cutting
9	Machine stand	Iron cast structure
10	Roller stations	About 16 stations and one correction adjust system
11	Roller material	Ccr15, chrome plated surface with hardness 58-62 degree ,CNC
12	Shaft diameter	45# forged steel, φ76mm
13	Maim motor power	15kw, AC motor
14	Adjust flange and width moto	1.5KW x3
15	Hydraulic station power	5.5kw
16	Hydraulic pressure	16-20Mpa
17	Material of cutting	Cr12Mov
18	Tolerance	3m+-1.5mm
19	Electric source	380V, 50HZ,3 phase
20	Way of driving	By chain

Z purlin roll forming machine adopt new station to increase the firmness of the machine; and the machine adopt gearbox transmission to ensure machine working more stable; Machine adopt after-cutting to ensure quality of the cutting position of product very smooth ; products are widely used in steel structure building.

Main Technical Specification:

①Thickness: 1.5-3.0mm

Speed: 15m/min (not include cutting and punching)

Roll station: 18 stations

Main power: 15KW

Hydraulic power: 5.5KW

Control system: PLC Panasonic

Drive: by chain

Automaticity：semi-automatic / automatic